Spangle Transfers, Tackle Twill & Specialty Decoration Techniques

Beyond DTF, screen printing, and HTV, there are specialty decoration techniques that serve specific markets and create effects that standard printing cannot replicate. Spangle transfers, tackle twill, glow-in-the-dark printing, and other specialty methods can be combined with DTF to create unique, high-value products.

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Spangle Transfers

Spangle transfers (also called sequin transfers or nailhead transfers) use small, faceted plastic or metal studs arranged into a design pattern on a carrier sheet. When heat-pressed onto a garment, the studs bond to the fabric and create a sparkling, rhinestone-like effect.

How Spangle Transfers Work

1. Individual spangle studs are arranged into a design on a carrier sheet (either by hand or by automated spangle machine)
2. The carrier sheet is placed on the garment and heat pressed at approximately 325–350°F for 12–15 seconds
3. The carrier sheet is peeled away, leaving the studs bonded to the fabric
4. Each stud is held in place by a heat-activated adhesive on its back

Spangle vs Rhinestone Transfers

### Combining Spangle with DTF A popular technique is using DTF for the main full-color design and adding spangle accents on top for sparkle. For example, a DTF-printed team logo with spangle highlights on key elements. Press the DTF transfer first, allow it to cool, then press the spangle transfer over or beside it.

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Tackle Twill Fabric

Tackle twill is a durable twill-weave fabric cut into letters, numbers, or shapes and sewn or heat-applied to garments. It is the standard material for sports jersey lettering and numbering.

What Is Tackle Twill?

Tackle twill is a tightly woven polyester fabric with a smooth, slightly shiny surface. It is pre-cut into individual letters and numbers using a die-cutter or laser. The pre-cut pieces have a heat-activated adhesive backing that bonds to the garment when pressed, and they are typically reinforced with a zigzag stitch for permanent attachment.

Where Tackle Twill Is Used

• Sports jerseys — The standard for team names and player numbers
• Varsity letters — The classic "letterman jacket" look
• Corporate logos — Dimensional logo applications on jackets and polos
• Spirit wear — School names and mascots

Tackle Twill vs DTF

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Glow-in-the-Dark Printing

Glow-in-the-dark shirts use photoluminescent inks or materials that absorb light and emit a visible glow in darkness. Options for glow effects include:

• Glow HTV vinyl — Cut and pressed like standard HTV, glows in the dark after light exposure
• Glow screen printing ink — Mixed with standard plastisol for screen-printed glow effects
• DTF + glow combination — Print your DTF design normally, then add a glow-in-the-dark HTV overlay on specific elements

Glow-in-the-dark products are popular for Halloween, music festivals, nightclub events, and children's apparel. Note: Standard DTF inks do not glow in the dark — the glow effect requires a separate material layer.

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Other Specialty Techniques

Puff Ink (Screen Printing)

Creates a raised, foam-like texture. Covered in detail in our Puff Print & Screen Print Transfers Guide.

Foil Transfers

Metallic foil applied to specific areas of a design for a shiny, reflective finish. Available in gold, silver, rose gold, and other metallic colors.

Flock Transfers

Flock creates a velvet-like, fuzzy texture on the garment. Small fibers are electrostatically applied to an adhesive layer for a soft, raised effect.

Reflective Transfers

Highly reflective material (similar to road signs) that shines bright when hit by light. Used for safety wear, running gear, and nighttime visibility.

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Frequently Asked Questions

What are spangle transfers?

Spangle transfers use small, faceted plastic or metal studs arranged into a design pattern on a carrier sheet. When heat-pressed onto a garment, the studs create a sparkling, rhinestone-like effect. They are popular for dance teams, cheer, and spirit wear.

What is tackle twill fabric used for?

Tackle twill is a tightly woven polyester fabric cut into letters, numbers, and shapes for sports jersey decoration. The pre-cut pieces have heat-activated adhesive and are typically reinforced with zigzag stitching for permanent attachment. It is the standard for team names and player numbers.

Can you make glow-in-the-dark shirts with DTF?

Standard DTF inks do not glow in the dark. To create a glow effect, print your DTF design normally and then add a glow-in-the-dark HTV vinyl overlay on specific elements. Alternatively, screen printing with photoluminescent ink can achieve the effect on the entire design.

Can spangle and DTF be combined on the same garment?

Yes. A common technique is pressing the DTF transfer first for the full-color design, then pressing a spangle transfer over or beside it for sparkle accents. This combination creates a multi-texture, high-value product.