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Custom Zip-Up Hoodies: DTF Printing Guide and Tips

Custom zip-up hoodies with DTF: how to choose a blank, where to place the print, how to press around the zipper and what a printed hoodie costs.

Darrin DeTorres• DTF Database Founder
October 7, 2026
4 min read
Five steps for custom zip-up hoodies: pick the blank, choose placement, pad the press, press firmly, test one hoodie
The best way to print a custom zip-up hoodie is to put the design on the upper back, the sleeve or the chest on one side of the zipper, and to press with a pressing pillow so the zipper does not stop even pressure. A full-zip hoodie has a seam and metal teeth down the middle, so a design that crosses the front will not bond evenly. This guide covers how to choose the blank, where to place the print, how to press it and what it costs.

What is the best way to print custom zip-up hoodies?

Print custom zip-up hoodies with DTF transfers, placed away from the zipper. DTF works on the cotton and polyester fleece in most hoodies, it keeps full color, and it needs no setup fee for small orders. Place the design on the upper back, the sleeve or the left chest, press with a heat press pillow under the garment, and use fleece settings with a medium-firm to firm pressure.

Choosing a blank zip-up hoodie

Fabric content sets the press settings, so check it before you order. Our blank hoodies guide lists the common full-zip blanks:

Choosing a blank zip-up hoodie
BlankWeightFabricNotes
Gildan 186008.0 oz50/50 cotton/polyBudget, wide color range
Hanes P180 (EcoSmart)7.8 oz50/50 cotton/polyBudget; about $8 to $12 wholesale
Jerzees 993MR (NuBlend)8 oz50/50 cotton/polySizes S to 3XL; split front pockets
Independent Trading Co. SS4500Z10.0 ozMid-tierHeavier, quality construction
Hanes F283 (Ultimate Cotton)10.0 oz90/10 cotton/polyHeavier, premium feel

Simple zip-up hoodies in basic colors are the cheapest and the easiest to reorder. The Jerzees 993MR guide has a full size chart. A full-zip costs about $2 to $3 more per blank than a matching pullover. For the lowest prices, see the cheapest sweatshirt blanks.

Where to place the print on a zip-up hoodie

Where to place the print on a zip-up hoodie
LocationTypical print sizeNotes
Left chest3 x 3 to 4 x 4 inThe most common logo spot
Upper back10 x 10 to 14 x 14 inLargest clean area; easiest to press
Lower back8 x 8 to 10 x 10 inBelow the yoke, above the waistband
Sleeve3 x 3 to 4 x 10 inA good accent

Avoid a full-front print that crosses the zipper. The hardware stops even pressure and causes adhesion failures along the center seam. The placement guide and the placement calculator show print sizes by garment.

How to press a zip-up hoodie

  1. Zip it up and lay it flat, front up.
  2. Insert a pressing pillow inside the hoodie so the print area sits up into the platen and the back panel does not interfere.
  3. Tape the zipper pull with heat-resistant tape if the print is near the zipper.
  4. Pre-press for 3 to 5 seconds to remove moisture.
  5. Press at fleece settings, about 300 to 320°F for 12 to 15 seconds at medium-firm pressure, then cold peel and post-press with parchment.

Those are the fleece settings from our temperature and time chart; follow your transfer supplier's sheet if it differs. For a polyester-heavy hoodie, press cooler. The guide to pressing over seams, zippers and pockets shows full-zip setups in more detail.

How much do custom zip-up hoodies cost?

A budget blank is about $8 to $16 depending on the style and quantity, plus the transfer. The Jerzees 993MR runs about $13 to $16 as a single unit and about $9 to $11 in case lots, according to our style guide. Add $1 for a left-chest logo and about $5 to $11 for a full back at small-order transfer pricing. Use the cost calculator to test your quantities, and see bulk custom pricing for larger orders.

Frequently asked questions

Can you DTF print across the zipper on a zip-up hoodie?

It is not recommended. The zipper hardware prevents even pressure, so the transfer can fail along the center seam. Use a back, sleeve or one-side chest placement, or split the design into two pieces on either side.

What temperature should I press a zip-up hoodie?

Start at about 300 to 320°F for 12 to 15 seconds with medium-firm pressure for a 50/50 cotton and polyester hoodie. Polyester-heavy hoodies need a lower temperature, so check the fabric content and your supplier's sheet.

Do I need a pressing pillow for a zip-up hoodie?

Yes, it helps. A pillow lifts the print area into the platen and keeps the zipper and the back panel from interfering. It is the single most useful accessory for hoodies.

What is the cheapest custom zip-up hoodie?

A budget 50/50 full-zip blank such as the Hanes P180 or Gildan 18600 is the cheapest. Buy a full case in a basic color to lower the unit price further.

Can I print the hood or the pocket?

You can print the hood with a pillow under it, but the seams make it harder. Keep transfers off the pocket seam, and print the flat area instead.

About the Author

Darrin DeTorres

DTF Database Founder

Darrin DeTorres has over 10 years of experience in the print industry, specializing in screen printing, sublimation, embroidery, HTV, and DTF printing. He runs Notice Me Marketing and Media, a custom apparel production company that prints thousands of shirts per month.

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